Many
foam projects are being coated with one of the numerous
synthetic Exterior Insulation and finish systems being
marketed today, such as those manufactured by Sto®,
Dryvit®, Senergy®, Omega®, etc.*
The foam is attached to the brown coat
using the synthetic wall system base coat material as
an adhesive, and allowed to dry for 24 hours. After
drying, the same base coat material is troweled directly
onto the foam shape, with a fiberglass mesh embedded
into the base coat for improved physical integrity and
durability.
Allow at least 2" of extra mesh
around the edges to attach above and below the foam
shape. Again, let dry for 24 hours. The stucco finish
coat is then applied to the entire wall and foam shape
as usual.
Rather than applying a standard stucco
finish coat to the foam shape after it has been primed
with the mesh and synthetic base coat, the final step
can be completed with application of a synthetic stucco/
color coat. (Other finishes can also be obtained through
the use of paint, Portland cement, etc. over the base
coat.)
Use of a synthetic
base coat is ideal for shapes with fine details, as
the coating thickness is approximately 1/4" or
less, allowing the plaster to easily retain the design.
*Other material suppliers
include LA HABRA, OMEGA AND MERLEX
Here at VEFO,
Inc., we are frequently asked how to install
and finish VEFOAM® architectural shapes. The above
information has been compiled to detail the most commonly
used method of foam installaion and finishing and is
a method which has proven to be very successful. It
is important to remember that VEFOAM® cut foam provides
the shape itself, but the impact resistance and durability
comes from the coating materials applied to it. It is
also important to remember that foam shapes are designed
to be decorative and are not meant to be load-bearing
nor to support human weight.
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